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What we do

From flat sheet to welded assembly

Cutting, bending, sawing, milling, deburring and welding run as one flow. The part stays with us from drawing to dispatch.

Max sheet
12 000 × 2 000 mm
Cutting accuracy
± 0.01 mm
Mild steel
up to 20 mm
Bending length
10 000 mm (2 × 5 000 mm)

Laser cutting: up to 12 m

Parts up to 12 metres long are cut from a single sheet: one piece, saving a weld seam and a straightening operation. Our laser machines handle everything from long chassis to quick-turnaround batches.

Mild steel · up to 20 mm
Stainless · up to 20 mm
Aluminium
Copper · up to 3 mm

Sheet metal bending: up to 10 m in tandem

2 Bystronic Xpert 400 press brakes run in tandem to bend profiles up to 10 m long in a single pass, saving a joint between shorter sections.

Bending length · 10 000 mm (2 × 5 000 mm)
Programmable axes
Sheet thickness · 6 mm across the full 10 m; up to 10 mm on shorter runs

Punching and forming

Combination punching machine that forms and cuts in the same setup: louvres and embosses are made with the part staying on that machine for both steps.

Profile and steel sawing

Cutting of tube, box section and angle to length.

Tube, box section and angle

Welded metal structures

MIG/MAG and TIG welding of frames, brackets and assemblies on Fronius equipment, with qualified welders and documented procedures.

MIG/MAG and TIG welding: stainless steel, aluminium and mild steel.
Fronius digital welding sets
Certified to LST EN ISO 3834-2:2021

Milling and edge finishing

CNC horizontal milling cuts pockets, slots and holes into parts, plus wide-belt deburring and edge rounding so parts arrive ready for coating.

Spindle · 8 100 rpm / 22.4 kW
Deburring width · 1 150 mm

Tube and profile laser cutting

Round, square and rectangular tubes, as well as UPN and UPE channel profiles, are laser cut to length.

BLM Adige Lasertube LT8.20

Robotic welding

4 Yaskawa robotic welding cells for repeatable, consistent welds on series parts.

Yaskawa Motoman DX200 · Yaskawa + Fronius TransPuls Synergic 5000 · Yaskawa + Fronius iWave 230i AC/DC TIG · Yaskawa Motoman / Kemppi
Laser cutting · long parts

12 metres in a single cut

A typical laser bed is 3 metres long, so longer parts are welded together from sections. Our 12-metre fibre laser cuts full-length chassis, trailer and frame parts from a single sheet, fewer joints, less straightening, and a part that holds its tolerance all the way down your assembly line.

Scale drawing: maximum sheet 12 000 × 2 000 mm compared with a standard 3 000 × 1 500 mm laser bed typical 3 000 × 1 500 bed 12 000 mm 2 000
In numbers

Capabilities and technical limits

Operations we perform

  • Laser cutting of sheet up to 12 000 mm long
  • CNC punching, forming, threading and countersinking
  • Press brake bending of profiled parts
  • Band sawing of profiles, tubes and bars to length
  • CNC horizontal milling of pockets, slots and holes
  • Deburring and edge rounding ready for coating
  • MIG/MAG and TIG welding of frames
  • Assembly of finished units

Technical limits

  • Sheet size: up to 12 000 × 2 000 mm
  • Mild steel and stainless: up to 20 mm; copper up to 3 mm
  • Laser cutting accuracy: ± 0.01 mm
  • Bending: up to 10 000 mm (2 machines, tandem), 6 mm across the full length; up to 10 mm on shorter runs; programmable axes
  • Milling: 8 100 rpm, 22.4 kW spindle
  • Deburring width: up to 1 150 mm
  • Materials: mild steel, stainless steel, aluminium

For a quotation, send PDF drawings, STEP and DXF files for laser cutting, together with the material, quantity, tolerances, surface finish and the date you need the parts.

Send us a drawing. We will quote the price.

Submit your drawing for a quote→